{"id":658,"date":"2023-03-07T17:14:50","date_gmt":"2023-03-07T17:14:50","guid":{"rendered":"https:\/\/itape-qa-wp.itape.com\/tminn\/solutions\/full-packaging-lines\/flour-packaging-full-line-system\/"},"modified":"2024-07-29T14:29:50","modified_gmt":"2024-07-29T14:29:50","slug":"flour-packaging-full-line-system","status":"publish","type":"page","link":"https:\/\/itape-qa-wp.itape.com\/tminn\/solutions\/full-packaging-lines\/flour-packaging-full-line-system\/","title":{"rendered":"Flour Packaging Full-line System"},"content":{"rendered":"\n
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FLOUR PACKAGING LINE<\/h1>\n<\/span>\n\n\n

FROM POUCH TO PALLET<\/p>\n<\/span>\n\n\n

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Our flour packaging line consists of two Flex7 Pre-Made Pouch Fill & Seal Machines, two TT-1200 Top-Load Case Packers and one Tetristack Robotic Palletizer. The raw product (almond and other powdered flours) is measured with the help of a vibratory weigh scale and funneled into a pouch. After the pouch has been sealed and discharged, it is transferred to the case-packing section of the packaging line. Pouches are collated and loaded into a case by a robotic pick-and-place device with a custom EOAT designed to handle pouches. Sealed cases are transferred to a palletizing section, where a Fanuc robot arranges the cases on the pallet in the desired pattern. The pallet is released from a high capacity pallet magazine and dispenser. The robot picks the pallet pad from a separate magazine and assigns it to the pallet. Cases form a row on the conveyor, the robot picks them up and places them on a pallet. When the first layer of cases is formed, the robot inserts a tier sheet and repeats the process once pallet is full.<\/p>\n<\/span><\/div>\n\n\n\n

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\"FlourImage\"\/<\/figure>\n<\/div>\n<\/div>\n\n\n\n
\"Flour<\/figure>\n\n\n\n
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FLOUR IN A CARTON?<\/h2>\n<\/span>\n\n\n
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Not a Problem!<\/p>\n<\/span>\n\n\n

If you primarily pack your flour product in a lined carton, we also
have a solution for you! Instead of a pouch filling machine, we
can integrate our TT-400<\/a><\/strong> vertical cartoner featuring auger filler for non-free-flowing powder products.<\/p>\n<\/span>\n\n\n

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DOWNLOAD BROCHURE<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n
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\"TT-400<\/figure>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
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POUCH TO PALLET PROCESS<\/h2>\n<\/span>\n\n\n
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\"Pouch<\/a><\/figure>\n\n\n\n

POUCH PACKAGING<\/strong><\/h3>\n<\/span>\n\n\n

The Flex7 Pre-Made Pouch Fill & Seal Machine fills the pouch with
flour and seals it.<\/p>\n<\/span>\n\n\n

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CASE PACKING<\/strong><\/h3>\n<\/span>\n\n\n

The TT-1200 Case Packer collates the pouches, places them in a case and
seals the case.<\/p>\n<\/span>\n\n\n

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Find out more<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
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\"Palletizing<\/a><\/figure>\n\n\n\n

PALLETIZING<\/strong><\/h3>\n<\/span>\n\n\n

Tetristack Robotic Palletizers receives the cases and places them on a
pallet in a desired pattern.<\/p>\n<\/span>\n\n\n

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FLOUR LINE DIMENSIONS \/ MEASUREMENTS<\/h2>\n<\/span>\n\n\n
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TECHNICAL
SPECIFICATION<\/h2>\n<\/span><\/div>\n<\/div>\n\n\n\n
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FLEX 7 – Pouch Fill and Seal Machine<\/h2>\n<\/span><\/div>\n\n\n\n
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DOWNLOAD BROCHURE<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
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MACHINE PITCH<\/strong><\/td>\n10″<\/td>\n<\/tr>\n
SPEED<\/strong><\/td>\n40 pouches per minute<\/td>\n<\/tr>\n
POUCH SIZE RANGE<\/strong><\/td>\nWidth: 4-16\u201d, Height:6-21\u201d, Gusset:0-6\u201d<\/td>\n<\/tr>\n
CONTROLS<\/strong><\/td>\nA. B. Compact Logic, A.B. Panel View HMI<\/td>\n<\/tr>\n
INPUT VOLTAGE<\/strong><\/td>\n240-480 V<\/td>\n<\/tr>\n
INPUT AIR<\/strong><\/td>\n70-90 PSI<\/td>\n<\/tr>\n
SPEED<\/strong><\/td>\nUp To 50 Cases\/Min<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n<\/div>\n\n\n\n
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TT-1200 – Top Load Case Packer<\/h2>\n<\/span><\/div>\n\n\n\n
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DOWNLOAD BROCHURE<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
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TYPE<\/strong><\/td>\nTop Load Case Packer<\/td>\n<\/tr>\n
SPEED<\/strong><\/td>\nUp to 20 CPM<\/td>\n<\/tr>\n
MIN. CASE SIZE<\/strong><\/td>\n6\u2033 x 4\u2033 x 3\u2033<\/td>\n<\/tr>\n
MAX. CASE SIZE<\/strong><\/td>\n18\u2033 x 12\u2033 x 12\u2033<\/td>\n<\/tr>\n
CASE LOADING<\/strong><\/td>\nManual, Robotic, with Collation System<\/td>\n<\/tr>\n
CASE CLOSING<\/strong><\/td>\nTape and\/or Hot-melt Glue<\/td>\n<\/tr>\n
DIMENSIONS<\/strong><\/td>\nWidth: 100\u2033 Length: 168\u2033 Height: 79\u2033<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n\n\n
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TETRISTACK – Robotic Case Palletizer<\/h2>\n<\/span><\/div>\n\n\n\n
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DOWNLOAD BROCHURE<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
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GENERAL OPTIONS<\/strong><\/td>\nSlip\/tier-sheet rack, Zero pressure product in-feed conveyor,Full line integration service<\/td>\n<\/tr>\n
PRODUCT IN-FEED OPTIONS<\/strong><\/td>\nCase erection, Case loading, Case sealing, Case closing, Labeling, Check weighing<\/td>\n<\/tr>\n
END EFFECTOR OPTIONS<\/strong><\/td>\nPail tool, Clamp tool, Fork tool, Case\/bag tool, Vacuum tool<\/td>\n<\/tr>\n
MAX. CASE SIZE<\/strong><\/td>\n18\u2033 x 12\u2033 x 12\u2033<\/td>\n<\/tr>\n
PALLET OPTIONS<\/strong><\/td>\nBuffer conveyors, Stretch wrapper, Pallet Dispenser, Slip Sheet Dispenser<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n<\/div>\n\n\n\n
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FLOUR LINE PACKAGING VIDEOS<\/h2>\n<\/span>\n\n\n
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